Introduction of HS-CSP20-1 Wire Stripping & Terminal Crimping Machine

HS-CSP20-1 Terminal Crimping Machine is an automated piece of equipment used in the field of electronic wire harness manufacturing. Its core function is to crimp terminals onto wires to establish electrical connections. From the perspective of its structure and operational logic, it combines the functions of wire stripping and terminal crimping, falling under the category of "Integrated Stripping and Crimping Machines". It efficiently completes the sequential processes of "wire stripping → terminal crimping" in wire harness processing.

I. Key Structure and Operational Logic

Stripping Assembly: The wheel and guide rail structure on the left is used for automatically removing the wire insulation. Mechanical transmission precisely controls the stripping length, achieving automated wire stripping.

Crimping Module: The central mechanical device is responsible for terminal crimping. It applies pressure to the terminal via a die, causing the terminal to tightly grip the wire and ensuring reliable electrical connection.

Control Panel: The display screen and button set on the right form the Human-Machine Interface (HMI). It is used to set crimping parameters (such as pressure, time, stroke), monitor equipment status (e.g., fault indicators), and supports auxiliary operation via a foot pedal switch, enabling semi-automatic or automated production.

II. Industry Applications and Technical Value

Terminal crimping machines are widely used in wire harness manufacturing processes across industries such as power, electronics, automotive, and home appliances. By automating tasks previously done manually, this type of equipment significantly improves production efficiency (for example, a "fully automatic terminal crimping and double-end insertion machine" can achieve a capacity of 2.4 seconds per wire). Simultaneously, relying on technologies like vision inspection and pressure monitoring ensures crimping quality. It is a key piece of equipment for manufacturing industries aiming to "reduce costs, improve efficiency, and upgrade quality".

III. Equipment Selection and Maintenance Points

Selection Reference: Selection must match requirements such as wire specifications (e.g., AWG #15-#30), terminal type for crimping (e.g., JAM-style horizontal feed terminals), and production cycle time (e.g., 3600 wires/hour cutting capacity). Priority should be given to models with modular designs and support for NC (Numerical Control) operation.

Maintenance Focus: Regularly check die precision (directly affects crimp quality), lubricate transmission components (to reduce wear), calibrate control parameters (to ensure crimping consistency), and use protective sleeves made of environmentally friendly materials like flame-retardant nylon to ensure long-term stable operation of the equipment.