Introduction of Full-automatic Terminal Crimping Machine (2 heads)

Preface:

The dual-station (2 heads) fully automatic terminal crimping machine is specifically designed for automated crimping operations of terminals and wires/wire harnesses in industries such as electronics, electrical appliances, and wire harness manufacturing. By incorporating an integrated structure, it enables synchronous dual-station crimping, significantly enhancing production efficiency and process stability.

Structure & Working Principle:

Dual-Station Layout: The equipment is typically equipped with two independent crimping stations, allowing simultaneous crimping of two sets of terminals. This drastically reduces cycle time per operation, meeting the demands of mass production.

Automated Workflow: The entire process—from terminal feeding → wire/harness positioning → precise crimping with molds → finished product unloading—is fully automated, minimizing manual intervention and reducing human error.

Crimping Process Assurance: Through precision molds, pressure sensors, and other components, parameters such as crimping pressure and displacement are accurately controlled. This ensures that the crimping strength and electrical performance of terminals and wires comply with industry standards (e.g., UL, VDE certifications).

Applications & Advantages:

Industry Adaptability: Widely used in terminal crimping for automotive wire harnesses, household appliance wiring, communication cables, and electronic device wire harnesses. Compatible with various terminals (e.g., terminal blocks, connector terminals, battery terminals) and wire specifications.

Production Efficiency: The dual-station design combined with an automated workflow increases production efficiency severalfold compared to traditional manual/single-station equipment, while also reducing labor costs.

Quality Consistency: The automated crimping process eliminates variability from manual operations, ensuring consistent crimping parameters for every terminal. This enhances product yield and reliability.

Features of our model:

1. Advanced Control System: Equipped with 32-channel Cortex-M3 processors and a high-capacity FPGA, featuring a 7-inch touch screen from the Taiwanese brand Delta. The machine is easy to operate, delivering high performance and stable operation.

2. Four-Wheel Drive Mechanism: The four-wheel driving system increases the contact area between the rollers and wires, ensuring highly stable wire feeding and improved length precision.

3. Highly Integrated Control System: The tightly integrated control system significantly reduces the risk of system failures.

4. Expanded Storage Capacity: Capable of saving up to 100 sets of parameters at once.

5. Automatic Blade Adjustment: Simplifies the blade setting process for quick and easy configuration.

6. Energy-Efficient Crimping Press: Incorporates an inverter drive system for quieter operation and reduced energy consumption.